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What are the effects of reducing the pump outlet?

If the pump outlet is changed from 6" to 4" by a joint, will this have any impact on the pump? In real projects, we often hear similar requests. Reducing the water outlet of the pump can slightly increase the water pressure, but due to the increase in the flow rate of the pump, it will increase the hydraulic loss.

Let's talk about the impact of reducing the pump outlet on the pump.     

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Impact of reducing the pump outlet

1.Changes in hydraulic parameters: increased pressure, decreased flow, and vibration risk
Throttling effect: Reducing the water outlet of the pump is actually equivalent to closing the outlet valve of the pump. Reducing the outlet diameter is equivalent to increasing the local resistance coefficient. Following the Darcy-Weisbach formula, the system pressure will jump nonlinearly (experimental data show that a 10% reduction in diameter can lead to a 15-20% increase in pressure), while the flow rate shows a Q∝A·v attenuation law.
Although the shaft power decreases by about 8-12% with the decrease in flow, the vibration intensity caused by pressure pulsation may increase by 20-30%, especially near the critical speed, which is easy to induce structural resonance.

2. Relationship between head and pressure: Theoretical head remains unchanged, actual pressure changes dynamically
The oretical head remains unchanged: The theoretical head of the impeller is determined by geometric parameters and has no direct correlation with the water outlet diameter.
The throttling effect will increase the outlet pressure of the pump: When the system working point moves along the H-Q curve and the external environment changes (such as fluctuations in pipe network resistance), the pressure fluctuation amplitude increases by 30-50%, and dynamic prediction is required through the pressure-flow characteristic curve.

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3. Equipment reliability: life impact and monitoring suggestions
If the working conditions are not very good, it will have a certain impact on the service life of the pump. Vibration monitoring can be carried out, and modal analysis optimization can be performed if necessary.

4. Safety margin: modification specifications and motor load
Renovation specifications: The water outlet diameter should not be less than 75% of the original design value. Excessive throttling will cause the motor service factor (SF) to exceed the safety threshold.
If the safety threshold is exceeded, the poor water flow will bring pressure to the water pump, increase the motor load, and the motor will be overloaded. If necessary, the vortex strength should be predicted through CFD simulation, and the flow coefficient should be calibrated with an ultrasonic flowmeter to ensure that the motor load rate is controlled below 85% of the rated value.

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5. Flow regulation: direct relationship between diameter and flow
It directly affects the flow of the water pump, that is, the larger the water outlet of the water pump, the greater the flow of the water pump, and vice versa. (The flow rate is positively correlated with the cross-sectional area of the water outlet. Experiments show that a 10% reduction in diameter corresponds to a 17-19% reduction in flow)


Post time: Mar-24-2025